Roll Compactor
Operation
GranMech Roll Compactor is the ideal roller compaction system for dry granulation of pharmaceutical powders. Our pharmaceutical roll compactor provides optimized granulated material to improve downstream powder flow characteristics and subsequent maximized tableting efficiencies, achieved via a unique pre-compression feed system and precision real-time roll gap control. The roller compactor machine is fully contained, wash-in-place capable and scalable from lab to production.
GMRC provides instantaneous, continuous compacting of pharmaceutical fine powders into densified sticks or corrugated sheets that can be precision granulated to desired mesh size. The tightly sealed design improves product quality by controlling density and particle size, increasing processing efficiency by eliminating dust problems and caking, as well as reducing shipping, handling, packaging and storage costs. Minimizes pharmaceutical roll compactor maintenance and production downtime: Fewer parts and easy access for teardown and cleaning allow faster changeovers and simplified parts inventory. Achieve full containment with minimum initial investment — a significant benefit for pharmaceutical R&D and production scale-up.
Salient Features:- Roller Compactor Machine For Dry Granulation
- Under cGMP guidelines. All contact parts are of S.S. 316 except rollers.
- Compact designs are available in Water Jacketed, Flameproof Model or Plain.
- Frequency Drive of AC Variable is used to drive Screw.
- Slipping Clutch for safety purpose between feed screw and gearbox.
- Mirror finished hard chrome or Electroless Nickel Plating (ELNP) made of tools steel compacting rolls.
- Coupled drive unit using coupling of rolls through twins shaft gear box that ensures the synchronization of rolls with balanced torque loading.
- Roll without any leakage or slippage with pre-compression chamber guides.
- Well Polished Conical shape or Cylindrical pre-densifier screws made of AISI-316 best quality material.
- Lifting feed assembly screw with hand operated hydraulic pump which is easy to clean.
- Scrapper assembly is designed for easily dismantle & cleaning purpose.
- Separate board panel that includes indicators and controls of the adjustable roller compactor are permanently built in namely, main switch, on/off feed screw, forward/reverse switch, on/off rolls, ammeters for feed screw, emergency stop and rolls to avoid fire hazard or short circuit while cleaning with water.
- Electrically interlocked between fixed screw driver and main roll drive.
- Arranged with Water Jacket. (optional)
- Hydraulic power system only for Rear Roller. (optional)
- For Rollers Variable AC frequency drive. (optional)
| MODEL | GMRC-200/50 | GMRC-200/75 | GMRC-200/100 | GMRC-200/150 |
| Output * | 5 to 60 Kgs / hour | 10 to 100 Kgs / hour | 50 to 250 Kgs / hour | 50 to 350 Kgs / hour |
| Roll Size | 200mm Dia X 50 mm (W) | 200mm Dia X 75 mm (W) | 200mm Dia X 100 mm (W) | 200mm Dia X 150 mm (W) |
| Roll Speed (Step Pulley drive) | 6 to 25 RPM | 6 to 22 RPM | ||
| Feed Screw Speed (Through A.C. Drive) | 5 to 60 RPM | |||
| Roll Drive Motor | 5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 7.5 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | 10 HP, 960 RPM, 440 V, 3 Phase, 50 Hz | |
| Feed Screw Drive Motor | 2 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz | 5 HP, 1440 RPM, 440 V, 3 Phase, 50 Hz | ||
Our Info
- 5, Shivanjali Residency, Survey No : 390/2/1, B/h Amul Parlour, Off Tf Road , Vaghasi, Anand, Anand, Gujarat, 388001
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+91 9712098305
+91 9974666608